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1、EBZ160掘進(jìn)機(jī)截割部設(shè)計(jì)摘要懸臂式掘進(jìn)機(jī)是為煤礦綜采及高檔普采工作面采掘巷道的機(jī)械設(shè)備,它結(jié)構(gòu)緊湊、適應(yīng)性好機(jī)身矮、重心低、操作簡(jiǎn)單、檢修方便。本次設(shè)計(jì)主要是懸臂式掘進(jìn)機(jī)的截割機(jī)構(gòu),懸臂式掘進(jìn)機(jī)的截割機(jī)構(gòu)是有伸縮式和固定式兩種,按照它的截割頭的分布可以分為橫軸式和縱軸式兩種。我所設(shè)計(jì)的掘進(jìn)機(jī)截割部是縱軸式帶伸縮的形式。縱軸式與橫軸式相比,主要有結(jié)構(gòu)簡(jiǎn)單,設(shè)計(jì)方便,便于安裝和調(diào)試。在截割過(guò)程中,橫軸式可以進(jìn)行上下左右擺動(dòng)截割,方便靈活。帶伸縮的截割臂,在解決掘進(jìn)機(jī)掘進(jìn)面窄的問(wèn)題上發(fā)揮了很大作用,掘進(jìn)機(jī)截割部帶伸縮,加大了截割部的長(zhǎng)度,從而加大了截割頭所經(jīng)過(guò)的截割面,提高了掘進(jìn)
2、效率。我的設(shè)計(jì)中動(dòng)力源是電動(dòng)機(jī),通過(guò)聯(lián)軸器傳動(dòng),由減速器進(jìn)行減速,最后輸出轉(zhuǎn)速為40r/min。本設(shè)計(jì)中主要的傳動(dòng)結(jié)構(gòu)為三級(jí)行星齒輪減速器,它包含了一級(jí)直齒輪傳動(dòng)和兩級(jí)行星齒輪傳動(dòng),輸入和輸出都采用花鍵聯(lián)結(jié)。本設(shè)計(jì)中介紹了EBZ160型掘進(jìn)機(jī)的檢修及維護(hù)保養(yǎng)。關(guān)鍵詞:掘進(jìn)機(jī);截割部;齒輪減速器;帶伸縮AbstractThecantilevermechanicalboringmachineispicksandupscalePuforthecoalminesynthesispickstheworkingsurfacetoexcavatethetunnelthemechanicald
3、evice,itsstructurecompact,thecompatibilitygood,thefuselageshort,thecenterofgravitylow,theoperationsimple,theoverhaulisconvenient.Thisdesignmainlyisthecantilevermechanicalboringmachinecuttingorganization,thecantilevermechanicalboringmachinecuttingorganizationhasextensionandthestationarytwokin
4、ds,maydivideintotheabscissaaxistypeandtheordinateaxistypetwokindsaccordingtoitscuttingheaddistribution.Idesignmechanicalboringmachinecuttingdepartmentistheformwhichtheordinateaxistypebeltexpandsandcontracts.Theordinateaxistypeandtheabscissaaxistypecompare,mainlyhasthestructuretobesimple,thed
5、esignisconvenient,isadvantageousfortheinstallmentandthedebugging.Aboutthecuttingprocess,theabscissaaxistypemaycarryonaboutswingscutting,facilitatesnimbly.Thebeltexpandsandcontractsthecuttingarm,playedtheverymajorroleinthesolutionmechanicalboringmachinetunnelingsurfacenarrowquestion,themechan
6、icalboringmachinecuttingdepartmentbeltexpandedandcontracted,hasincreasedthecuttingdepartmentlength,thushasenlargedthecuttingsurfacewhichacuttinginstitutepassedthrough,enhancedthetunnelingefficiency.Inmydesignthepowersupplyisanelectricmotor,throughtheshaftcouplingtransmission,carriesonbythere
7、ductiongeardecelerates,thefinaloutputrotationalspeedis40r/min.Thedesignofthethree-tierstructureasthemaintransmissionplanetarygearreducer,whichincludeslevelstraightgeartransmissionplanetarygeartransmissionandlevels,importandexportareusedsplineup.The